Perforated Aluminium Foil

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Perforated foil is a functional aluminum foil material with micropores or through holes processed on its surface according to specific pore diameters, spacings, and arrangements. It combines the lightweight, corrosion resistance, heat radiation reflection, and ease of processing inherent in aluminum foil with improved air permeability, sound transmission, filtration, and flow conduction properties through its porous structure. It is widely used in construction, thermal insulation, filtration, packaging, electronics, and industrial fields.

Yutwin New Materials can customize products to meet specific customer end-use requirements.

  • Aluminum foil alloys and thicknessesAperture and spacing
  • Round, square, and irregular hole shapes
  • Aperture ratio
  • Roll width and length
  • Gloss or matte finish
  • Coated aluminum foil
  • Aluminum foil composites with other materials
  • Custom packaging and roll specifications

Common Specifications

ItemTypical Options
MaterialAluminium / Aluminium Foil
Alloy1050 / 1060 / 3003 / 8011 or Customized
Foil Thickness0.006–0.009 mm
Hole ShapeRound / Square / Slotted / Customized
Hole DiameterCustomized according to requirements
Hole PitchCustomized
Surface FinishMill Finish / Bright / Matte / Coated
Roll WidthCustomized
Roll LengthCustomized

Composite Structure Selection

Three-waysTwo-ways
Foil / 3 ways fiberglass Scrim / KraftFoil / 2 ways fiberglass Scrim / Kraft
MPET / 3 ways fiberglass Scrim / KraftMPET / 2 ways fiberglass Scrim / Kraft
Foil / Kraft / 3 ways fiberglass ScrimFoil / Kraft / 2 ways fiberglass Scrim
MPET / Kraft / 3 ways fiberglass ScrimMPET / Kraft / 2 ways fiberglass Scrim
Foil / 3 ways fiberglass Scrim / Kraft / FoilFoil / 2 ways fiberglass Scrim / Kraft / Foil
MPET / 3 ways fiberglass Scrim / Kraft / MPETMPET / 2 ways fiberglass Scrim / Kraft / MPET
MPET / 3 ways fiberglass Scrim / Kraft / FoilMPET / 2 ways fiberglass Scrim / Kraft / Foil
Foil / 3 ways fiberglass Scrim / (white/black) PPFoil / 2 ways fiberglass Scrim / (white/black) PP
MPET / 3 ways fiberglass Scrim / (white/black) PPMPET / 2 ways fiberglass Scrim / (white/black) PP
Foil / 3 ways fiberglass Scrim / PEFoil / 2 ways fiberglass Scrim / PE
MPET / 3 ways fiberglass Scrim / PEMPET / 2 ways fiberglass Scrim / PE

Applications of Perforated Aluminium Foil

  • Thermal Insulation

Perforated aluminium foil can be used as a facing or functional layer in insulation systems and laminated with materials such as glass wool, rock wool, ceramic fiber, and foam. The perforated structure allows air and moisture to pass through while the aluminium layer can still provide thermal radiation reflection.

  • Building Materials

It can be incorporated into roofing, wall systems, ventilation structures, and building envelope materials where lightweight construction, ventilation, and corrosion resistance are required.

  • HVAC and Ventilation Systems

The evenly distributed perforations provide controlled air passages, making perforated aluminium foil suitable for certain HVAC components, air distribution structures, and ventilation-related composite materials.

  • Acoustic and Sound Absorption Materials

Perforated aluminium foil can be combined with acoustic insulation materials such as fiberglass, mineral wool, and other porous materials. The perforations allow sound waves to enter the underlying sound-absorbing layer, making it suitable for selected architectural and industrial acoustic applications.

  • Filtration and Industrial Applications

With controlled hole size and open area, perforated aluminium foil can be used as a pre-filter layer, support layer, protective layer, or separator in industrial applications where lightweight construction and corrosion resistance are important.

  • Packaging and Functional Materials

In certain food, industrial, and specialty packaging structures, perforated aluminium foil can provide controlled ventilation, moisture release, or media exchange. It can also be laminated with paper, plastic films, and other materials to create multifunctional packaging structures.